Programming Thousands of AVRs

See the original posting on Hackaday

It is funny how almost everything has its own set of problems. Rich people complain about taxes. Famous people complain about their lack of privacy. It probably won’t happen us, but some Kickstarter campaigners find they are too successful and have to scale up production, fast. We’d love to have any of those problems.

[Limpkin] found himself in just that situation. He had to program several thousand Atmel chips. It is true that you can get them programmed by major distributors, but in this case, he wanted unique serial numbers, cryptographic keys, and other per-chip data programmed in. So he …read more

Use A Brushless Motor As A Rotary Encoder

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The electric motor is the fundamental building block of almost all robotic projects but, without some form of feedback, it lacks the precise positional control required for the task. Small servos from the modelling world will often use a potentiometer to sense where they are on their travel, while more accomplished motors will employ some form of shaft encoder.

Commercial shaft encoders use magnets and Hall-effect sensors, or optical sensors and encoder discs. But these can be quite expensive, so [Hello1024] hacked together an alternative in an afternoon. It uses another motor as the encoder, taking advantage of the minute …read more

Print Flexible PCBs with a 3D Printer

See the original posting on Hackaday

Let’s get it out of the way right up front: you still need to etch the boards. However, [Mikey77] found that flexible plastic (Ninjaflex) will adhere to a bare copper board if the initial layer height is set just right. By printing on a thin piece of copper or conductive fabric, a resist layer forms. After that, it is just simple etching to create a PCB. [Mikey77] used ferric chloride, but other etchants ought to work, as well.

Sound simple, but as usual, the devil is in the details. [Mikey77] found that for some reason white Ninjaflex stuck best. The …read more

Will Supercapacitors Ever Replace Batteries?

See the original posting on Hackaday

Recharging your mobile phone or your electric vehicle in a few minutes sure sounds appealing. Supercapacitor technology has the potential to deliver that kind of performance that batteries currently can’t, and while batteries are constantly improving, the pace of development is not very fast. Just remember your old Nokia mobile with Ni-Cad batteries and several days of usage before a recharge was needed. Today we have Lithium-Ion batteries and we have to charge our phones every single day. A better energy storage option is clearly needed, and supercapacitors seem to be the only technology that is close to replace the …read more

3D Printer with Tilted Bed

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[Oliver Tolar] and [Denis Herrmann], two students from the Zurich University of Applied Sciences (ZHAW), designed and produced a 3D printer prototype that has a movable printing bed that can tilt. By tilting, objects with critical overhangs can be printed without the additional support material. The printer has six axes, three axes control the print head as usual and three other axes control the printing bed, allowing a wider range of movements.

The students claim that besides saving on the support material this printer can actually save time while printing objects that need a lot of support since, we assume, …read more

Will Supercapacitors Ever Replace Batteries?

See the original posting on Hackaday

Recharging your mobile phone or your electric vehicle in a few minutes sure sounds appealing. Supercapacitor technology has the potential to deliver that kind of performance that batteries currently can’t, and while batteries are constantly improving, the pace of development is not very fast. Just remember your old Nokia mobile with Ni-Cad batteries and several days of usage before a recharge was needed. Today we have Lithium-Ion batteries and we have to charge our phones every single day. A better energy storage option is clearly needed, and supercapacitors seem to be the only technology that is close to replace the …read more

Print Flexible PCBs with a 3D Printer

See the original posting on Hackaday

Let’s get it out of the way right up front: you still need to etch the boards. However, [Mikey77] found that flexible plastic (Ninjaflex) will adhere to a bare copper board if the initial layer height is set just right. By printing on a thin piece of copper or conductive fabric, a resist layer forms. After that, it is just simple etching to create a PCB. [Mikey77] used ferric chloride, but other etchants ought to work, as well.

Sound simple, but as usual, the devil is in the details. [Mikey77] found that for some reason white Ninjaflex stuck best. The …read more

Use A Brushless Motor As A Rotary Encoder

See the original posting on Hackaday

The electric motor is the fundamental building block of almost all robotic projects but, without some form of feedback, it lacks the precise positional control required for the task. Small servos from the modelling world will often use a potentiometer to sense where they are on their travel, while more accomplished motors will employ some form of shaft encoder.

Commercial shaft encoders use magnets and Hall-effect sensors, or optical sensors and encoder discs. But these can be quite expensive, so [Hello1024] hacked together an alternative in an afternoon. It uses another motor as the encoder, taking advantage of the minute …read more

Programming Thousands of AVRs

See the original posting on Hackaday

It is funny how almost everything has its own set of problems. Rich people complain about taxes. Famous people complain about their lack of privacy. It probably won’t happen us, but some Kickstarter campaigners find they are too successful and have to scale up production, fast. We’d love to have any of those problems.

[Limpkin] found himself in just that situation. He had to program several thousand Atmel chips. It is true that you can get them programmed by major distributors, but in this case, he wanted unique serial numbers, cryptographic keys, and other per-chip data programmed in. So he …read more

Lean Thinking Helps STEM Kids Build a Tiny Windfarm

See the original posting on Hackaday

When we see a new build by [Gord] from Gord’s Garage, we never know what to expect. He seems to be pretty skilled at whatever he puts his hand to, with a great design sense and impeccable craftsmanship. You might expect him to tone it down a little for a STEM-outreach wind turbine project then, but when you get a chance to impress 28 fifth and sixth graders, you might as well go for it.

Starting with an idea from his daughter’s teacher for wind turbines each kid could make, [Gord] applied a little lean methodology so the kids would …read more

Lean Thinking Helps STEM Kids Build a Tiny Windfarm

See the original posting on Hackaday

When we see a new build by [Gord] from Gord’s Garage, we never know what to expect. He seems to be pretty skilled at whatever he puts his hand to, with a great design sense and impeccable craftsmanship. You might expect him to tone it down a little for a STEM-outreach wind turbine project then, but when you get a chance to impress 28 fifth and sixth graders, you might as well go for it.

Starting with an idea from his daughter’s teacher for wind turbines each kid could make, [Gord] applied a little lean methodology so the kids would …read more

Documentation by Markup

See the original posting on Hackaday

Things seem to go in cycles. Writing a document using old-fashioned tools like TROFF or LaTeX is like knowing a secret code. Visual editors quickly took over, although even WordStar had some “dot commands” that you put in as text. Then HTML showed up and we were back to coding formatting as text strings.

Fast forward to the present, and HTML’s ubiquity makes that seem normal. Sure, there are visual editors, but it seems perfectly normal now to write <b> for bold text. However, as HTML grows to handle more tasks it also gets more complex. That’s led to the …read more

A Bold Experiment In A Decentralised Low Voltage Local DC Power Grid

See the original posting on Hackaday

January, for many of us in the Northern Hemisphere, can be a depressing month. It’s cold or wet depending where you live, the days are still a bit short, and the summer still seems an awfully long way away. You console yourself by booking a ticket to a hacker camp, but the seven months or so you’ll have to wait seems interminable.

If you want an interesting project to look forward to, take a look at [Benadski]’s idea for a decentralised low voltage local DC power grid for the upcoming SHA 2017 hacker camp in the Netherlands. The idea is …read more

Friday Hack Chat: KiCad EDA Suite with Wayne Stambaugh

See the original posting on Hackaday

KiCad is the premiere open source electronics design automation suite. It’s used by professionals and amateurs alike to design circuits and layout out printed circuit boards. In recent years we’ve seen some incredible features added to KiCad like an improved 3D viewer and push-and-shove routing. This Friday at 10 am PST, join in a Hack Chat with KiCad lead developer [Wayne Stambaugh] to talk about recent improvements and what the team has planned for KiCad in the future.

[Wayne] has been an electronics engineer for over 30 years with a wide range of experience in analog and digital hardware design …read more

Documentation by Markup

See the original posting on Hackaday

Things seem to go in cycles. Writing a document using old-fashioned tools like TROFF or LaTeX is like knowing a secret code. Visual editors quickly took over, although even WordStar had some “dot commands” that you put in as text. Then HTML showed up and we were back to coding formatting as text strings.

Fast forward to the present, and HTML’s ubiquity makes that seem normal. Sure, there are visual editors, but it seems perfectly normal now to write <b> for bold text. However, as HTML grows to handle more tasks it also gets more complex. That’s led to the …read more

Friday Hack Chat: KiCad EDA Suite with Wayne Stambaugh

See the original posting on Hackaday

KiCad is the premiere open source electronics design automation suite. It’s used by professionals and amateurs alike to design circuits and layout out printed circuit boards. In recent years we’ve seen some incredible features added to KiCad like an improved 3D viewer and push-and-shove routing. This Friday at 10 am PST, join in a Hack Chat with KiCad lead developer [Wayne Stambaugh] to talk about recent improvements and what the team has planned for KiCad in the future.

[Wayne] has been an electronics engineer for over 30 years with a wide range of experience in analog and digital hardware design …read more

A Bold Experiment In A Decentralised Low Voltage Local DC Power Grid

See the original posting on Hackaday

January, for many of us in the Northern Hemisphere, can be a depressing month. It’s cold or wet depending where you live, the days are still a bit short, and the summer still seems an awfully long way away. You console yourself by booking a ticket to a hacker camp, but the seven months or so you’ll have to wait seems interminable.

If you want an interesting project to look forward to, take a look at [Benadski]’s idea for a decentralised low voltage local DC power grid for the upcoming SHA 2017 hacker camp in the Netherlands. The idea is …read more

LED Strip Display Gives You Two Ways to See the Music

See the original posting on Hackaday

What to call this LED strip music visualizer is a puzzler. It lights up and pulsates in time with music similar to the light organs of 1970s psychedelia fame, but it’s more than that. Is it more like the Larson Scanner that graced the front of [David Hasselhoff]’s ride on Knight Rider? A little, but not quite.

Whatever you decide to call this thing, it looks pretty cool, and [Scott Lawson] provides not one but two ways to build it. The business end is a simple strip of WS2812b addressable LEDs. It looks like the first incarnation of the …read more

3D-Printed Strain Wave Gear Needs Your Help

See the original posting on Hackaday

In most mechanical systems, metal gears that bend are a bad thing. But not so for strain wave gearing, which is designed to take advantage of a metal gear flexing to achieve an action much like planetary gears. The fun isn’t limited to metal anymore, though, if you 3D print a strain wave gear like this.

Strain-wave gearing is nothing new – it was invented in 1957 and has traveled to the moon on the lunar rover. And you may recall [Kristine Panos]’ recent article on a LEGO strain wave gear, which makes it easy to visualize how they work.  …read more

3D-Printed Strain Wave Gear Needs Your Help

See the original posting on Hackaday

In most mechanical systems, metal gears that bend are a bad thing. But not so for strain wave gearing, which is designed to take advantage of a metal gear flexing to achieve an action much like planetary gears. The fun isn’t limited to metal anymore, though, if you 3D print a strain wave gear like this.

Strain-wave gearing is nothing new – it was invented in 1957 and has traveled to the moon on the lunar rover. And you may recall [Kristine Panos]’ recent article on a LEGO strain wave gear, which makes it easy to visualize how they work.  …read more

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